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3.3 Chargers DC fuse blown. The SCR100 battery charger has an available watering control and end of charge option, in the form of a relay contact at terminals TB10-1 to TB10-2 (supplied for customer connection). 9.1.7 EQUALIZE STAGE 9.1.7.1 EQUALIZE PUSHBUTTON This pushbutton when pressed will extend the charge cycle by 3.5 hours in the equalize mode after the finish rate time has expired. (Note: When the main circuit is charging, the circuit board is completely disconnected, the charging process is not controlled, it can only be counted as time charging test, and can not be charged for a long time). You can even use it for maintenance charging of most vehicle or leisure batteries. 22 May 2020 14:53. If DC cable lengths are adjusted please contact you local GNB service representative. For battery sizes not listed, contact your local GNB service representative. A charge can be stopped by pressing STOP and resumed by pressing STOP again. Connect or disconnect the battery plug only when the charger output is off; ALWAYS press the STOP pushbutton before unplugging the battery. The front panel has STOP, =, EDIT and INFO buttons. SPP PowrPak Series Industrial Battery Chargers. Do not touch uninsulated parts of the DC output connector or the battery terminals, as there is a possibility of electric shock. Back to Lifting Platform. GNB 2100LP OPERATING INSTRUCTIONS MANUAL Pdf Download g)The charger is NOT for outdoor use. The stud is designed for a 3/16 hardware. The DC output fuse is a "fast-acting" fuse used to protect the power semiconductors of a charger. ri0hG7?kuy&3kao=`#oJ^._0SSFO=hv0"4?GOGDRHD&?pI.\g\&JCn`@4[8w+3LL.2|?fi ?Of^jhRYhg`iz"{vpLL2_F8_RcY];u(itj{. STONE, BRICK, CONCRETE OR METAL. APPENDIX B: ELECTRICAL SCHEMATIC DRAWINGS Pages 21-31 Instr. For battery sizes not listed, contact your local GNB service representative. mains supply and the isolator is locked in the off position. PDF LOADHOG Three-Phase Solid State Charger LOADHOG THREE-PHASE BATTERY CHARGER To permit free air flow for convection cooling allow four inches minimum between the charger and any wall, six inches from other equipment, and never store anything beneath or on top of the charger. Final details will not be available until the legislation is published in the EU Official Journal in July. The following notes are for the guidance of the, The charger must be i solated from the input supply and t he, battery, before any of the panels are removed. It is a requirement to ground the chassis while the charger is connected to AC power. NOTE: Only HRCI-R type fuses (ECSR or equivalent) with the notched ferrule at one end can be used. more great content like this. Exide Technologies SCR100 User Manual - ManualMachine.com In the "ON" position, AC power is supplied to the charger but the door cannot be opened. The charger repair method described below is only applicable to professional charger repair electrical engineering personnel. When changing the taps on the input side between 1) 120, 208, 240 VAC or 2) 208, 240, 480 VAC (single phase input), be sure to change the wires and/or jumpers according to Figure 1 (page 4). 1.7 Battery Connector and Charging Cable Verify that the connectors on both the battery and the charger are attached so that the positive output terminal of the charger is connected to the positive battery TABLE OF CONTENTS TITLE PAGE 1.0 IMPORTANT OPERATING AND SAFETY INSTRUCTIONS 2 2.0 INTRODUCTION 3 3.0 RECEIVING CHARGER 3 4.0 LOCATION AND INSTALLATION OF CHARGER 3 4.1 Stacking 3 5.0 AC ELECTRICAL SUPPLY 3 5.1 AC Fuse Mounting 3 5.2 Input Voltage Change 3 5.3 AC Voltage Connections 7 5.4 Ground connection 7 6.0 DC OUTPUT 7 7.0 APPLICATION 8 7.1 Display and Fault Codes 8 7.2 Options 8 TABLE 2 - SINGLE PHASE RATINGS 9 TABLE 3 - THREE PHASE RATINGS 11 8. TABLE 2 SINGLE PHASE TECHNICAL DATA STANDARD MODEL SCRFLX-XX-XXXX-S1Z DC AC AMPS @ AC VOLTS AMPS SCRFLX-18-600S1Z 93 SCRFLX-18-750S1Z 116 SCRFLX-18-865S1Z 134 (50 Hz) 134 SCRFLX-24-260S1Z 40 SCRFLX-24-475S1Z 74 (50 Hz) 74 SCRFLX-24-600S1Z 93 (50 Hz) 93 WEIGHT 480 CABINET TYPE LBS KGS B 260 118 C 260 118 C 325 147 C 340 155 B 300 135 C 315 143 C 340 155 C 380 172 C 400 182 120 208 240 C.F. If injury does occur, apply the prescribed treatment for electrical shock and obtain medical attention immediately. Incorrect, UNC hardware provided in all four corners on top cover, markings on the door label and the unit nameplate must be revised, BATTERY WATERING OPERATION AND END OF CHARGE, Upload manuals that we do not have and get. Operating environment should not contain any contaminations that may cause corrosion or contamination that would degrade the performance of a charger. We found new distributors with the help of Forkliftaction, Posted 7.1 FAULT AND DISPLAY CODES. SCR100 Charger - Exide Technologies - YUMPU 1. The Exide 12/5.5 charger (12 V, 5.5 A) is perfect for basic needs. The charger is NOT for outdoor use. FIGURE 2: THREE PHASE INPUT WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE DAMAGE TO THE CHARGER AND BATTERY 208VAC CONFIGURATION (208/240/480V INPUT) L2 L1 L3 L2 L1 L3 240VAC CONFIGURATION (208/240/480V INPUT) L2 L1 L3 L2 L1 L3 480VAC CONFIGURATION (208/240/480V INPUT) L2 Instr. The charger can be re-set for anywhere between 65% to 200% of the nameplate Ah rating. Ensure that the 220V AC mains power supply has electricity and the link is reliable; the battery voltage is not lower than 20V (the charger will automatically protect and stop working below 20V). Industrial battery chargers dec200 series (20 pages), Scr series chargers with single phase input (68 pages), Scr 100 series industrial battery charger (39 pages), Dedicated fast charger for industrial batteries (19 pages), Manual will be automatically added to "My Manuals", Battery Charger GNB Industrial Battery Charger Installation And Operation Manual, Battery Charger GNB SCR SERIES Installation & Operating Instructions Manual, Battery Charger GNB SCR100-06-260S1Z Installation & Operating Instructions Manual, Battery Charger GNB EHF Series Operating Instructions And Safety Manual, Battery Charger GNB FURY X-3 Installation And Operating Instruction Manual, Battery Charger GNB Tubular LMX Installation And Operating Instructions. 8.0 CABINET OUTLINE/DIMENSIONS FOR Z MODEL CHARGERS ONLY CABINET A B C D D (Mining) E (Mining) DIM. Tat2dPete, All charger models with a Z, SCRFLX-XX-XXXT1Z of SCRFLX-XX-XXX-S1Z, can be stacked to a maximum of three high. PDF EF SERIES Ferroresonant Industrial Charger - Exide Verify connection of primary windings of power transformer and AC fuses of charger per connected AC voltage and electricians tag. Step 1: Check if the mains power supply has electricity and if the battery is under voltage. Disconnect the DC and AC plugs and check that the charger board is not burnt out or damaged. It can be inferred that the charger fault is caused by the control board. Proper installation is important in order to achieve good charger performance, long troublefree operation and to prevent damage to the charger and batteries. The Remote Stop / Equalize option is available for Z model chargers B and C cabinets, 6 36 cells only. Do not disassemble the charger. If injury does occur, apply the prescribed treatment for electrical shock and obtain medical attention immediately. DANGER - Risk of electric shock. A JIC type switch can only be factory installed and it is available in a B, C or D size cabinet. Similarly when changing input voltage between 208, 240, 480 VAC (three phase input) follow the schematics on Figure 2 or Figure 3 (pages 5-6) whichever is applicable. Heli forklift battery specification sheet. To restart the charger, plug in the next battery. GNB shall not be obligated to reimburse the original user or any other person for any work performed. The SCR100 battery charger can come with a factory installed Remote Stop / Equalize assembly option (partnumber V16-31365-50) in case the charger is out of reach for the operator. 2100 HP. According to the above steps, if the voltages at both places are normal, switch the multimeter to DC voltage, the black test pen is connected to the A position, the red test pen is connected to the D position, and the universal display should show DC power of about 36V, if the voltage is very low. Options . The input. Regulation The finish rate is 4.5 amps for each 100 amp-hour size of the charger rating at 2.6 VPC (+/-1% with a line variation of +6/-10%). CAUTION: USE MINIMUM 75C WIRING. The charger can be re-set for anywhere between 65% to 200% of the nameplate Ah rating. @Am V*pqA,g MHpMQ 2@$30R=@ S Verify AC voltage per nameplate of the charger and electricians tag. SALES SERVICE RECYCLING TOLL FREE 1-888-563-6300 Champion is a registered trademark of Federal-Mogul Corporation GNB Industrial Power Motive Power GNB Industrial Power Motive Power Exide Technologies Chloride Motive Power 829 Parkview Boulevard Lombard, IL 60148-3249 U.S.A. Tel: 877.GNB.INFO Fax: 630.691.7869 8301 Keele Street Maple, Ontario Canada L6A 1T2 Tel: 905.669.9326 Fax: 905.669.7688 P.O. Only qualified personnel should operate or service this equipment. PDF 12 15 - Exide Exide Battery Charger Product Support | ManualsOnline.com Having trouble using the Discussion Forums? have a minimum clearance overhead of eight, inches (8"), ensuring ventilation is not obstructed at the rear intake. We will report back on the show itself next week, but the most significant news for the European equipment sector has probably been overlooked in the lead-up to the show. NOTE: Upon completion and proper verification of the input voltage configuration change, markings on the door label and the unit nameplate must be revised (crossing out factory set markings); re-mark the label with a permanent marker to reflect new input voltage configuration and fuse size. UNC hardware provided in all four corners on top cover, markings on the door label and the unit nameplate must be revised, BATTERY WATERING OPERATION AND END OF CHARGE, Upload manuals that we do not have and get. hb```@VB eahIphapb Those who have not received electrical professional knowledge training may not allow the electric forklift charger housing to be opened for maintenance to prevent a safety accident. Significant savings can be made on energy and operating costs and in CO 2 output. Ensure that battery and charger are matched. 2.0 INTRODUCTION The GNB SCRFLX battery chargers are convection cooled, solid state, micro-processor controlled SCR regulated chargers designed to make battery charging simple. D3E2-24-850B Exide Depth Charger showing codes C=04 & E=05 with connected battery and disconnected too.. can you help me please..charger was today delivered. All Rights Reserved. they are displayed when no battery is connected. Check the contents of the package against the delivery slip before disposing of the shipping package. Except as authorized in writing, this warranty does not cover any equipment that has been repaired or modified by any party other than GNB. Having trouble using the Discussion Forums? 7.1 DISPLAY AND FAULT CODES. France is the most visited country in the world. - B 170 77.1 7 10 6 8 3.5 5 C.F. Do not expose the charger to rain or snow. . FIGURE 3: THREE PHASE INPUT WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE DAMAGE TO THE CHARGER AND BATTERY 208VAC CONFIGURATION (208/240/480V INPUT) (SCRFLX- XX-XXXXT1Z ONLY) L1 L1 L3 L2 L3 L2 240VAC CONFIGURATION (208/240/480V INPUT) (SCRFLX -XX-XXXXT1Z ONLY) L1 L2 L1 L3 L2 L3 480VAC CONFIGURATION (208/240/480V INPUT) (SCRFLX -XX-XXXXT1Z ONLY) L1 L2 L3 L2 Instr. Enter your email address and check your inbox. 3. PDF GNB Manual 04 01 10 Industrial battery chargers dec200 series (20 pages), Dedicated fast charger for industrial batteries (19 pages), Scr series chargers with single phase input (68 pages), Scr 100 series industrial battery charger (39 pages), Manual will be automatically added to "My Manuals", Fusible Door-Interlock Switch (JIC Switch)/Remote Control, Battery Charger GNB 2100LP Operating Instructions Manual, Battery Charger GNB EHF Series Operating Instructions And Safety Manual, Battery Charger GNB FURY X-3 Installation And Operating Instruction Manual, Battery Charger GNB SCR SERIES Installation & Operating Instructions Manual, Battery Charger GNB SCR100-06-260S1Z Installation & Operating Instructions Manual, Battery Charger GNB Tubular LMX Installation And Operating Instructions. USE COPPER-CLAD ALUMINUM, ALUMINUM OR COPPER CONDUCTORS ONLY. Step 3: Check if the rectifier module has output thx welder libor Posted 22 May 2020 14:53 Discussion started by Libor_Tobolak California, United States libor tobolam Post a Reply Report this post Having trouble using the Discussion Forums? This LED indicates that the battery has reached 80% charge. h)This charger is factory set to charge lead-acid batteries only. When installing the push buttons ensure that there are no corrosive fumes deteriorating the contacts. All SCRFLX battery chargers can come with a factory installed fused JIC switch assembly option for extra protection of the operator. 9.1.2 9.1 SCRFLX CHARGER FUNCTIONAL DESCRIPTION CHARGING 9.1.2.1 CHARGING LED This section gives a brief description of each LED, pushbutton, and the delay function on the SCRFLX type charger front control panel. | , Standard drawings, professional and technical teams, Win the witness of thousands of enterprises, How to deep discharge inspection of forklift battery, The main point of adding water to the forklift battery. A JIC type charger can only be factory installed and is available in a B, C or D size cabinet. It will then enter into force 20 days later and start applying after 42 months - allowing plenty of time for the industry to implement the changes and for standardisers to produce or update the necessary harmonised standards. Do not connect the next battery before you see indication OFF/FCA. 4.3GNB and its authorized representatives shall not be liable for direct or indirect, special or consequential damages in excess of such repair or replacement. Exide Technologies engineers design several charger models primarily for Motive Power applications using High Frequency (HF) technology to minimize recharge times. All charger models with a Z, SCR100-XX-XXXT1Z OR SCR100-XX-XXXS1Z, can be stacked to a maximum of three high. They are factory set to charge sealed lead-acid batteries but it may be configured by a GNB service representative to charge flooded lead-acid batteries. The charger comes with a ground lug attached to the stud, clearly marked on the chassis. SCR100 Charger - Exide Technologies . Following that, check Table 3 (pages 11-12) for the correct size of AC input fuses. The charger comes with a fuseblock rated big enough to accommodate the highest possible current and voltage for that particular model. The charger should be permanently connected to the mains supply. Electric forklift battery charger troubleshooting points How to manage the battery in the forklift? This change should be done by a qualified electrical contractor. See gounding method shown below (Figure 4.). 1-888-563-6300 in the USA . While charging, an equalize charge can be requested by pressing = and turned off by pressing =. All SCR100 battery chargers can come with a factory installed fused JIC switch assembly option for extra protection of the operator. i)Do not operate this unit if it has received a sharp blow, been dropped or otherwise damaged. Follow Figure 1 (page 4) for single phase input or Figure 2 and Figure 3 (pages 5-6) for three phase input transformers. NOTE: Use only identical replacement fuses obtainable from your GNB service representative. United Kingdom. In the "OFF" position, the door can be opened but only AC power at the input of the switch is present while everything downstream is dead. What are the effects of the individuality of the forklift battery? Connect or disconnect the battery plug only when the charger output is off; ALWAYS press the STOP pushbutton before unplugging the battery. k)The charger profile is set at the factory for a charger DC cable length of 9ft and a battery DC cable length of 25in. any ideas Posted 5 Jan 2011 09:59 Discussion started by dan_selph California, United States Post a Reply Report this post Showing items 1 - 1 of 1 results. See applicable drawing 4770-65-73041-05, 4770-65-73041-15 or 4770-65- 73041-17 for electrical schematic (Appendix B, pages 21-31). less than 7Hz with good gain and phase margins. United States, Bluestar Global Logistics, 1.5The charger is used exclusively by the original user and by no other persons. Have the charger examined by a GNB service representative or local qualified service facility. 9.1.2.2 80 % CHARGED LED 9.1.1 DELAY STAGE 9.1.1.1 This LED indicates that the charger is ON. When the battery voltage is lower than 20V, you can short the J2 and J3 connecting lines on the charger circuit board. Proper installation is important in order to achieve good charger performance and long troublefree operation and to prevent damage to the charger and batteries. (DIM.B) Instr. WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE DAMAGE TO THE CHARGER AND BATTERY, 120 VAC CONFIGURATION (120/208/240V INPUT), 208 VAC CONFIGURATION (208/240/480V INPUT), 208 VAC CONFIGURATION (120/208/240V INPUT), 240 VAC CONFIGURATION (208/240/480V INPUT), 240 VAC CONFIGURATION (120/208/240V INPUT), 480 VAC CONFIGURATION (208/240/480V INPUT), 208VAC CONFIGURATION (208/240/480V INPUT), 240VAC CONFIGURATION (208/240/480V INPUT), 480VAC CONFIGURATION (208/240/480V INPUT), 208VAC CONFIGURATION (208/240/480V INPUT) (SCRFLX- XX-XXXXT1Z ONLY), 240VAC CONFIGURATION (208/240/480V INPUT) (SCRFLX -XX-XXXXT1Z ONLY), 480VAC CONFIGURATION (208/240/480V INPUT) (SCRFLX -XX-XXXXT1Z ONLY). Typically the generator control bandwidth should be. Battery chargers restore the electrical energy used during battery operation back to a full state of charge. Andreas Geamanu Global Sales & Marketing, Lopos Whatever your objective, we Australian logistics tech firm leverages the UK FTA, Shifting 100 T of food a day is no mean feat for Foodbank Queensland, Cold robots revolutionise cold chain logistics. The end user will have to install two separate push buttons to the appropriate terminals on the Remote Stop / Equalize circuit board (see schematic 4120-66-68650-50) and locate them to a. convenient location for use. When installing the push buttons ensure that there are no corrosive fumes deteriorating the contacts. Continue the AC wiring to fuseholder terminals L1 (N) and L2 (L) (single phase input) or L1, L2, and L3 (three phase input), ensuring that the AC source phases match the phase rotation on the AC input. Exide -GNB 2100 HP - high frequency charger The SCRFLX battery charger has an available watering control and end of charge option, in the form of a relay contact at terminals TB10-1 to TB10-2 (supplied for customer connection). The DC charging cable has a commonly used battery plug or receptacle. Refer to Appendix A (on page 20) for a complete list of codes. After electrical connection is completed, the charger is ready for operation. PDF Sales - Service - Recycling Scr200 Series Industrial Battery Chargers 1 9.2 Momentary Remote and Stop Operation . endstream endobj startxref In the "ON" position, AC power is supplied to the charger but the door cannot be opened. PAGE 2. 3. GNB shall not be obligated to reimburse the original user or any other person for any work performed. e)Only qualified personnel should operate or service this equipment. Please read this manual completely and convey instructions to all, personnel concerned. SCRFLX SERIES INDUSTRIAL BATTERY CHARGERS 1.0 IMPORTANT OPERATING AND SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS a) Before using the battery charger, read all the instructions in addition to the CAUTION, WARNING, and DANGER markings on the charger, battery and all the associated equipment. The following options are available: Only the AC input wire configuration for multi-input chargers can be changed. The charger can be re-set for anywhere between 65% to 200% of the nameplate Ah rating. When stacking chargers on top of each other, ensure that cabinets are bolted together using properly sized black #1/4-20 UNC hardware provided in all four corners on top cover. Verify AC voltage per nameplate of the charger and electricians tag. IMPROPER GROUNDING CAN RESULT IN THE RISK OF AN ELECTRIC SHOCK. Or no voltage output, you can determine that the rectifier module is faulty. b) Do not touch uninsulated parts of the DC output connector or the battery terminals, as there is a possibility of electric shock. If the battery is unplugged during charging, the charger will indicate OFF. Before proceeding check which transformer tap configuartion you have. c)Connect or disconnect the battery plug only when the charger output is off; ALWAYS press the STOP pushbutton before unplugging the battery to prevent arcing or burning. Do not expose the charger to rain or snow. Follow Figure 1 (page 4) for single phase input or Figure 2 and Figure 3 (pages 5-6) for three phase input transformers. 9.0 SCRFLX CHARGER OPERATION LED DISPLAY DESCRIPTION (NONE) OFF FLd* PLUG IN THE BATTERY TO COMMENCE CHARGING CHARGER SET FOR FLOODED BATTERIES DELAY (Orange), dEL, then delay time remaining in Hours. The rating is suitable for the intended input supply and ' lead, The connector polarity is correct and matches the polarity of, A hand operated lockable isolator should be used in the, installation, to enable the charger to be disconnected from the, supply, for maintenance or repair work. Do not expose the charger to rain or snow. If DC cable lengths are adjusted please contact you local GNB service representative. Australias Bestrane has secured a contract with British grocery delivery company Ocado, one of the worlds largest online grocers. United States. Take it to a qualified GNB service center. GNB NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR GNB ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OR USE OF THE PRODUCT, AND THERE ARE NO ORAL AGREEMENTS OR WARRANTIES COLLATERAL TO OR AFFECTING THIS WRITTEN WARRANTY. NOTE: The following applies to three phase chargers only: if the charger indicates FAC or F3 upon start-up, it means that there is a low or high AC voltage (+35%) or AC phase missing. WARNING: DO NOT OPERATE THE UNIT WITHOUT PROPER GROUNDING. 8.2.2 VOLTS Release the UP or DOWN button to display the voltage per cell as: [ x.xx V]. Examine the charger thoroughly before using, to make sure that no parts have been loosened or damaged during shipment. NOTE: The following applies to three phase chargers only: if the charger indicates FAC or F3 upon startup, it means that there is a low or high AC voltage (+35%) or AC phase missing. Power transformers, SCR's and silicon diodes are warranted for ten (10) years from the date of manufacture of the charger(s) of which they are a part. Once finished, refer to Table 2 (pages 9-10) for the correct size of AC input fuses. Login to open - TABLE 2 SINGLE PHASE TECHNICAL DATA STANDARD MODEL SCRFLX-XX-XXXX-S1Z DC AC AMPS @ AC VOLTS AMPS SCRFLX-06-260S1Z SCRFLX-06-475S1Z (50 Hz) SCRFLX-06-600S1Z (50 Hz) SCRFLX-06-865S1Z SCRFLX-06-965S1Z SCRFLX-09-475S1Z SCRFLX-09-600S1Z SCRFLX-09-865S1Z SCRFLX-09-965S1Z SCRFLX-12-260S1Z (50 Hz) 40 74 74 93 93 134 150 74 93 134 150 40 40 SCRFLX-12-475S1Z 74 (50 Hz) SCRFLX-12-600S1Z (50 Hz) SCRFLX-12-750S1Z SCRFLX-12-865S1Z SCRFLX-12-965S1Z SCRFLX-18-260S1Z SCRFLX-18-475S1Z Instr. - C 410 186 47. Similarly when changing input voltage between 1) 208, 240, 480 VAC or 2) 380, 415VAC (three phase input) follow the schematics on Figure 2 or Figure 3 (pages 5-6) whichever is applicable. FIGURE 1: SINGLE PHASE INPUT WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE DAMAGE TO THE CHARGER AND BATTERY 120 VAC CONFIGURATION (120/208/240V INPUT) BRN BLK L2 208 VAC CONFIGURATION (208/240/480V INPUT) BRN BLK L2 L1 208 VAC CONFIGURATION (120/208/240V INPUT) BLK L1 240 VAC CONFIGURATION (208/240/480V INPUT) BRN BLK BRN L2 L1 L1 L2 240 VAC CONFIGURATION (120/208/240V INPUT) 480 VAC CONFIGURATION (208/240/480V INPUT) BLK BLK BRN BRN L2 Instr. When the battery voltage is lower than 20V, you can . 7.2 OPTIONS. Operating Instructions and Safety Precautions for the EHF Series Charger, Only a t rained person should operate this equipment. Incorrect. Forkliftaction.com accepts no responsibility for forum content and requires forum participants to adhere to the rules.