imperial sugar explosion cause
", "Bodies recovered in Georgia sugar refinery explosion. [8][26] Demolition of the sugar silos was conducted on June 24, 2008 with a wrecking ball. On February 7, 2008, fourteen workers were fatally burned in a series of sugar dust explosions at the Imperial Sugar … [37][38], Coordinates: .mw-parser-output .geo-default,.mw-parser-output .geo-dms,.mw-parser-output .geo-dec{display:inline}.mw-parser-output .geo-nondefault,.mw-parser-output .geo-multi-punct{display:none}.mw-parser-output .longitude,.mw-parser-output .latitude{white-space:nowrap}32°08â²38â³N 81°08â²38â³W / 32.144°N 81.144°W / 32.144; -81.144. Plus, Choven points out, a sugar refinery couldn't deal with volatile dust using the An unknown source ignited the sugar dust, causing a violent explosion. Improve the emergency evacuation policies and procedures at the Port Wentworth facility; specifically. ", "Burned Georgia plant worker dies 6 months after explosion. First dust explosionFirst sugar dust explosion which occurred in the steel conveyer belt facilitated to sugar dust accumulation at the upper floors and triggered second explosion. ", "Georgia sugar refinery explosion victim settles lawsuit. Stories from the Imperial Sugar Plant explosion - Duration: 12:26. [3] By September 2010, 44 suits had been filed in Chatham County Court against Imperial Sugar and/or its cleaning contractor. Develop training materials that address combustible dust hazards and train all employees and contractors at all Imperial Sugar Company facilities. [15] Congress introduced a bill in 2013 to require OSHA to issue an interim standard based on the voluntary combustible standard set by National Fire Protection Association[3][29], The Chemical Safety Board released its report in September 2009, saying the explosion had been "entirely preventable". Their report showed that between 1980 and 2005, there had been 281 explosions involving combustible dust, resulting in 119 deaths and 718 injuries. [16], Investigators were unable to enter the silos as OSHA ruled them to be too hazardous after the explosion. [9], Ambulances responded to the scene from across twelve counties, and firefighters from three. Immediately after the fire, the federal U.S. Chemical Safety Board and the Occupational Safety and Health Administration investigated. The West Pharmaceutical Services explosion killed six persons, the CTA Acoustics fiberglass insulation manufacturing plant explosion killed seven,[13] and the Hayes Lemmerz automotive parts plant explosion killed one,[14] prompting the report. Investigation Status: The CSB's final report was released at a public meeting in Savannah, GA on September 24, 2009. It had never practiced evacuation procedures, and the lack of emergency lighting meant that people were confined to dark hallways and tunnels at the time of the explosions. Plus, Choven points out, a sugar refinery couldn't deal with volatile dust using the traditional method of humidifying rooms, since wet sugar … The explosion lofted sugar dust that had accumulated on the floors and elevated horizontal surfaces, propagating more dust [7] Within 24 hours, the explosive substance was identified as sugar dust. Statement of CSB Investigations Manager Stephen Selk, P.E., Updating the Public on the Investigation of the Imperial Sugar Company Explosion … It was believed to have occurred in a basement beneath storage silos. ", "Board to rebuke OSHA for failing to write safety rules. In the time leading up to the explosion Imperial Sugar had run into financial difficulties. A decade after a catastrophic plant explosion claimed the lives of 14 people and seriously injured dozens more at the Imperial Sugar refinery in Port Wentworth, Georgia, deadly incidents related to combustible dust continue to threaten workers and communities throughout the United States. Install an emergency alert (alarm) system in the facility, and. ", "Imperial Sugar workers had little emergency exit training. Specifically, internal company memorandums by managers in 1967 expressed their concern about the potential of explosions from sugar dust. Combustible dust caused a deadly explosion at Imperial Sugar's Georgia refinery. NFPA 499: Recommended Practice for the Classification of Combustible Dusts and Hazardous (Classified) Locations for Electrical Installations in Chemical Process Areas. Specialist crews and equipment were called in to complete work tackling the smoldering, molten sugar in the silos. [6] The state appeals court rejected an effort by defendants' attorneys for a pre-trial appeal in two related cases in an effort to limit damages. [15] The Board found that dust explosions posed a severe risk and made a number of recommendations to the Occupational Safety and Health Administration. [5] Investigations by Occupational Safety and Health Administration (OSHA) and the Bureau of Alcohol, Tobacco, Firearms and Explosives also concluded that sugar dust was the fuel for an explosion that could have been prevented. [11] Workers described the factory as antiquated, with much of the machinery dating back more than 28 years. [23], The location of the explosion was quickly established as a building used to store refined sugar prior to packaging it and two of three 100 foot (30 m) tall, 18 inches (46 cm) thick reinforced concrete storage silos adjacent to it, as pictured. On February 7, 2008, an explosion—likely caused by an overheated bearing on a conveyor beneath the sugar silos, which ignited sugar dust, then spread in a chain reaction of sugar dust explosions in the finished sugar packaging area of the plant—at a Port Wentworth, Georgia, Imperial Sugar refinery killed 14 people … [18] Other brief investigations were conducted by state firefighters and police and the Bureau of Alcohol, Tobacco, Firearms, and Explosives, but these were ended quickly after confirming there was no evidence of the explosion and fire having been deliberately started. Imperial intended to rebuild it and return to production by the end of 2008, with replacement buildings to be completed by summer the following year. It was kept from operating for more than a week. ", "Explosion at Chatham County Sugar Refinery. A report issued by the CSB after the incident said "massive accumulations" of sugar dust provided fuel for the blast. Sugar dust inside the enclosed conveyor was likely ignited by an overheated bearing, causing an explosion that traveled into the adjacent packing buildings, dislodging sugar dust accumulations and spilled sugar located on equipment, floors, and other horizontal surfaces. At the close of the day of the explosion, six people were missing, with no confirmed deaths. Dust explosions had been an issue of concern among … Actively promote improvements in combustible dust hazard awareness and control throughout the wholesale baking industry by publishing bulletins or safety guidance that address combustible dust characteristics including ignition energy, minimum explosible concentration, best practices for minimizing dust accumulation, and safe housekeeping practices. [25], Imperial's refinery in Louisiana was shut down by the company six weeks after the Port Wentworth disaster, over fears a similar explosion would occur there. Apply the following standards to the design and operation of the new Port Wentworth facility: Conduct a comprehensive review of all existing Imperial Sugar Company sugar manufacturing facilities against the standards listed in recommendation R1 and implement identified corrective actions. Imperial Sugar had recently made construction changes that enabled the accumulation of sugar dust. [7] Eight were transported by helicopter to the specialized Joseph M. Still Burn Center in Augusta, Georgia, about an hour away. Two years prior in 2006, the US Chemical Safety Board released its Combustible Dust Hazard Studywhich summarized 281 major combustible dust incidents between 1980 and 2005. [22] The final death toll was thirteen. [32][33] In August, 2008 Malcolm Frazier succumbed to his injuries, bringing the total number of deaths to fourteen. The 2008 Georgia sugar refinery explosion was an industrial disaster that occurred on February 7, 2008, in Port Wentworth, Georgia, United States. 2. ", "Burn victims of Georgia refinery explosion face long, painful recovery. [12], The explosion seriously weakened the structure of the facility, leaving it highly unstable, and there was extensive smoke damage. The ceiling was of wooden tongue and groove design. [12], Federal investigations by the Occupational Safety and Health Administration (OSHA) and the U.S. Chemical Safety Board (CSB) were launched, and they interviewed witnesses, checked documentation, and conducted on-scene examination of the plant. ", "Widow files lawsuit in sugar refinery blast. In April 2008 the widow of Shelathia Harvey also sued Stokes, as well as Savannah Foods. During demolition, 2,800,000 pounds (1,300,000 kg) of fire-hardened sugar were recovered from one silo, and another 500,000 pounds (230,000 kg) from the second. Imperial Sugar Dust Explosion and Fire Evaluation. •As a part of emergency preparation, it is important to consider “process safety .” Many of the buildings there were six to eight stories high with narrow gaps in between. It was a wholly owned subsidiary after Imperial bought them out and the factory was still owned in its name. H.R. Sugar dust … The initial explosion then stirred up all the dust lying on the floor and other machinery, adding to the severity of the devastation. Blamed for Three Deaths, Several Still Missing", "Death toll in Georgia refinery blast rises to eight", "OSHA ComDust Standard Sorely Needed, Imperial Sugar's CEO Says. Analysis Cause Map 5-Whys Safety Goal Impacted 14 workers killed, 36 injured Material/ Labor Cost Goal Impacted Severe damage to [5], Victims of the disaster continued to file claims against Imperial Sugar and its construction contractor. ", "Imperial Sugar avoids criminal charges for fatal Georgia plant dust explosion. ", "Sugar refinery near Savannah determined to rebuild. In 1997, Imperial Sugar Co. acquired Savannah Foods & Industries Inc., which makes Dixie Crystals and where the explosion and fire The action taken meets the objectives envisioned by the Board. The river restrictions delayed one outgoing vessel and two incoming ones. The explosion was fueled by massive accumulations of combustible sugar dust throughout the packaging building. The refinery was large and old, featuring outdated construction methods, and these factors are believed to have contributed to the fire's severity. Immediately following the incident, we began a very simple root cause analysis, leaving the more detailed analysis for when the … Continue reading Sugar Dust Explosion … Only five employees recalled having a fire drill. Photo courtesy of U.S. Chemical Safety Board. Visit us for recipes, sugar products, coupons, baking tips, kid craft ideas, celebration tips, videos and newsletters. Press Release from CSB About Root Cause Analysis/Investigation of Imperial Sugar Company Explosion and Fire The following press release is from the U.S. Chemical Safety Board, Washington DC. A replacement packaging building and new sugar silos were intended to be completed by summer 2009. [8] It was the first major shutdown of a US sugar refinery since American Sugar Refining Inc.'s Domino Sugar shut down its plant in Chalmette, Louisiana in the aftermath of Hurricane Katrina. The Georgia Emergency Management Agency alerted local hospitals to prepare for up to 100 casualties. What was the cause of the explosions at the Imperial Sugar Company’s refinery? By ThinkReliability Staff On February 7, 2008, an explosion at the sugar refinery in Port Wentworth, Georgia resulted in the deaths of 14 workers. of sugar dust Primary sugar dust explosion Propagation of secondary explosions, fire Step 2. [11] In the first quarter of 2008, Imperial posted a $15.5 million loss, which they said was primarily due to the explosion. Frazier, who suffered burns over 85% percent of his body, died at the Joseph M. Still Burn Center, where he had remained since the explosion. Imperial Sugar, high-quality pure cane sugar and sweeteners since 1843. [6] In 2011 Lawrence Manker, Jr., an Imperial Sugar worker who underwent 70 surgeries for burns covering 85% of his body after the plant explosion, settled his lawsuit with the company for an undisclosed amount. The first explosion took place inside this enclosed conveyor belt, when a blockage caused a buildup of sugar dust and an overheated bearing created an ignition spark. [3], Within a month of the accident, OSHA, fearing that relevant employers may be unaware their facilities presented a risk of dust explosions, sent a letter to 30,000 employees to alert them to the danger of a similar explosion occurring. By ThinkReliability Staff On February 7, 2008, an explosion at the sugar refinery in Port Wentworth, Georgia resulted in the deaths of 14 workers. [12] The packaging area was totally destroyed and in all, 12% of the refinery was demolished by the explosion. All Rights Reserved. On February 7, 2008, at about 7:15 p.m., a series of sugar dust explosions at the Imperial Sugar manufacturing facility in Port Wentworth, GA, resulted in 14 worker fatalities. Press Release from CSB About Root Cause Analysis/Investigation of Imperial Sugar Company Explosion and Fire The following press release is from the U.S. Chemical Safety Board, Washington DC. In this re… Inferno: Dust Explosion at Imperial Sugar, The Danger of Combustible Dust - NYT Op-ed, U.S. Chemical Safety Board Determines OSHA Response to Seven Open CSB Recommendations on Dust, Fuel Gas, and Process Safety Management to be âUnacceptable;â Board Votes to Designate a Combustible Dust Standard as âMost Wantedâ, CSB Announces Public Meeting in Washington to Vote on Key Safety Recommendations and Initiate the CSB Most Wanted Program, Statement from CSB Chairman Moure-Eraso on the Four Year Anniversary of the Catastrophic Imperial Sugar Explosion â Chairman Continues to Encourage Industry to Support a Combustible Dust Standard and Applauds Success of Recommendations, CSB Receives Gold and Silver TIVA Peer Awards for Agency Safety Videos; Imperial Sugar Animation and Combustible Dust Video are Winners, CSB Releases New Safety Video, âInferno: Dust Explosion at Imperial Sugarâ, Final CSB Report on Imperial Sugar Disaster Concludes Inadequate Equipment Design, Maintenance, and Housekeeping Led to Massive Sugar Dust Explosions, CSB to Hold Public Meeting in Savannah, Georgia, September 24; Board will Consider Final Investigation Report on Fatal Dust Explosion at Imperial Sugar Refinery, CSB Releases New Safety Video, âCombustible Dust: An Insidious Hazardâ Features Three New Animations of Major Dust Accidents, Shows Need for Comprehensive Standard and Improved Safety Practices, CSB Chairman John Bresland Calls on OSHA to Adopt CSB Recommendation on Comprehensive Combustible Dust Standard, Says Imperial Sugar Explosion Shows "Urgency for Action Is Greater than Ever", Testimony of CSB Board Member William Wright before House Education and Labor Committee Hearing on Combustible Dust Hazards, Statement of CSB Investigations Manager Stephen Selk, P.E., Updating the Public on the Investigation of the Imperial Sugar Company Explosion and Fire, Savannah, Georgia, Investigative Team from U.S. Chemical Safety Board Deploys to Explosion at Georgia Sugar Refinery, Drivers of Critical Chemical Safety Change, Process Safety Management for the 21st Century, Emergency Planning and Response (Preparedness), Occupational Safety and Health Administration (OSHA), Risk and Insurance Management Society (RIMS), CSB Public Meeting to Vote on Key Safety Recommendations and Initiate "Most Wanted" Program, July 29, 2008 - Testimony of CSB Chairman John Bresland Before Senate Subcommittee on Employment and Workplace Safety, March 12, 2008 - Testimony of CSB Board Member William Wright Before House Education and Labor Committee, Transcript of Board Public Meeting, Savannah, GA, 9.24.2009, Website design & development by Americaneagle.com, NFPA 61: Standard for the Prevention of Fires and Dust Explosions in Agricultural and Food Processing Facilities.
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